Industry Knowledge

Great-wall cement ball mill

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  • Apr 13, 2015  UTC+8
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  • Tags: cement ball mill cement mill

Introduction of cement ball mill

Cement ball mill are often used in the cement production line to make the steel slag into granulated blast-furnace slag powder, which is usually used in concrete in combination with Portland cement as part of blended cement. It is widely used in the cement industry, Iron and Steel industry.

Application of cement ball mill

Cement ball mill is generally used to grind material 1/4 inch and finer, down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills, they must be operated in a closed system, with oversize material continuously being recirculated back into the mill to be reduced. Various classifiers, such as screens, spiral classifiers, cyclones and air classifiers are used for classifying the discharge from ball mills. Ball mill is an efficient tool for grinding many materials into fine powder. The ball mill is used to grind many kinds of mine and other materials, or to select the mine. It is widely used in building material, chemical industry, etc. There are two ways of grinding: the dry process and the wet process. It can be divided into tabular type and flowing type according to different forms of discharging material. 

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Features of cement ball mill

1. Less investment, more energy-saving than similar products.

2. easy to operate, safe to use, stable and reliable performance.

3. Final Product Fineness: 3800-4000cm2/g.

4.Cost recovering on Investment is soon (1-3 years)and profitable.

Working principle of cement ball mill

Cement ball mill is a skeleton pattern ball mill with horizontal cylindrical turning gear, drive by outer gear and two hoppers. The material goes to the first hopper after the spiraling by the quill shaft from the feeding equipment. The hopper has ladder sheathing or corrugated sheathing with steel balls inside, which will fall under the effect of centrifugal force by barrel turning to ram hard and grind material. After the kibbling in the first hopper, by monolayer partition panel, the material will enter the second hopper, which has plane scale board with steel ball inside to grind material. The powder material will be discharged from the grid plate to finish the grinding.

Structures of cement ball mill

Cement ball miller is composed by feeding, discharging, rotary part, transmission part (reducer, small transmission gear, motor, electric control) and other major parts. Hollow shaft adopts steel, lined with removable, rotary wheel adopts gear hobbing machining, casting cylinder body with wear resistant lining board, main bearing adopts double-row self-aligning spherical roller bearing, which can reduce cement consumption by 30%. It can also be used to an open-circuit grinding system or a closed-circuit grinding system.


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Cement ball mill specifications

Model

Cylinder Diameter (mm)

Cylinder Length (mm)

Effective Volume (m3)

Mill Rotate Speed (r/min)

Grinding Media Weight (t)

Drive Mode

Power(kW)

Rotate   Speed (r/min)

Weigth   (t)

MQY15×30

1500

3000

5

26.6

9

Edge

95

742

18.5

MQY15×36

1500

3600

5.7

26.6

10.6

Edge

95

742

17.22

MQY21×30

2100

3000

9.4

22

15

Edge

200

740

45

MQY24×30

2400

3000

12.2

21

22.5

Edge

250

980

55

MQY24×60

2400

6000

22.8

20.7

43

Edge

400

740

65

MQY27×36

2700

3600

18.5

20.5

39

Edge

400

187.5

61.34

MQY27×45

2700

4500

23.5

20.5

43.5

Edge

500

187.5

76

MQY28×80

2800

8000

43

20

78.6

Edge

800

137

115

MQY32×36

3200

3600

26.3

18.3

48.4

Edge

500

167

116.94

MQY32×45

3200

4500

32.9

18.3

60.5

Edge

630

167

124.23

MQY32×75

3200

7500

55.5

18.3

102

Edge

1250

734

154

MQY34×45

3400

4500

37

18.4

74.6

Edge

800

167

129.8

MQY34×56

3400

5600

45.8

17.9

84.3

Edge

1120

985


MQY36×50

3600

5000

46.7

17.5

85.96

Edge

1250

167

150

MQY36×60

3600

6000

54

17.3

102

Edge

1250

167

162.7

MQY36×85

3600

8500

79

17.4

131

Edge

1800

742

235

MQY36×90

3600

9000

83.5

17.4

138

Center

1800

743

286

MQY40×60

4000

6000

69.8

16

126

Edge

1500

200

203.5

MQY40×135

4000

13500

155

16

233

Edge

3300

200

343

MQY43×61

4270

6100

80

15.67

144

Edge

1750

200

215.3

MQY50×64

5030

6408

120

14.4

251

Edge

2600

200

318.5

MQY55×65

5500

6500

143.3

13.8

264

Edge

3400

200

451.5

MQY55×85

5500

8500

187.4

13.8

335

Edge

4500

200

451.5

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